Master Plant- Emulsion and Suspension

Master Plant with counter rotating agitator

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DBI 2000

Mixing, Dispersing, Emulsifying
Do you want to increase production?
Do you want to expand your production capabilities?
Do you want to reduce operating costs?

IKA® has got the right solution for you!

IKA’s new DBI 2000 is unlike any other mixer, it’s innovative design is multi-purpose and practical.
The patent pending DBI 2000 offers all of these functions in one mixing and dispersing machine:
pumping, powder and liquid incorporation, mixing, dispersing, cleaning

Direct Batch Inline

The DBI 2000 is the heart of the new innovative mixing system "Master Plant" (MP). The unique design features of the MP improves product quality and shortens production time, even for products with a wide viscosity range.
Already own a plant? Are you a systems integrator or vessel manufacturer?
The ground-breaking new DBI allows you to improve existing plants and to upgrade them with state-of-the-art technology. Systems integrators can eliminate the ned for multiple pieces of equipment and reduce costs. Let IKA’s sales team show you how the DBI can improve your process and reduce costs!

 

DBI 2000
Principle of operation:

Master Plant MP2000/… with DBI module
Pumping, Suction, Mixing, Dispersing, and Cleaning

Master Plant

The new, pioneer mixing concept of the Master Plant guarantees for highest product quality and extreme shortening of production times

The heart of the plant is the dispersing machine DBI 2000/.. directly mounted to the vessel. The machine has a two stage design which, contrary to usual systems, does not force you to make compromises.

1st stage:
Special pumping rotor for turbulence in the vessel
high circulation capacity for viscosities up to 100.000 cp
high pressure for CIP-cleaning gentle circulation

2nd stage:
Dispersing with an optimum generator for finest droplet sizes for emulsions with long term stability suction of powders or liquids directly into the dispersing zone without additional vacuum pump
Excellent and constant mixing of the vessel content is guaranteed by a special spiral agitator:

 

Master Plant catalogue

Optimum mixing in vertical and horizontal direction
Reversible direction of rotation flexible scrapers made of Teflon, free of dead spots can be heated or cooled, thus caring for short heating/cooling times

The procedure of the mixing process is controlled by means of a modern electric control with touch screen monitor, which can be extended on demand.